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Training running 2018

• Machine Failure Analysis • Wear and tribology • Fatigue mechanisms • Plain

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Offering Training

Machinery Failure, Vibration & Predictive Maintenance

DESCRIPTION

   Mesin memburuk ketika semakin tua karena sering dipakai sehingga kita dapat mengharapkan sejumlah fall off kinerja dan kerusakan umum mesin. Jika kita memahami mekanisme kegagalan yang ada, kita dapat mengidentifikasi parameter terbaik menunjukkan kerusakan mesin. Analisa kegagalan dan teknik Pemeliharaan prediktif, termasuk analisis getaran, dibahas dalam training dengan maksud untuk mengoptimalkan upaya rekayasa pemeliharaan sementara untuk memaksimalkan produksi. Teknik lain yang akan dibahas meliputi termografi inframerah, ultrasonik pasif, tribology dan pemantauan kinerja.

 

WHO SHOULD ATTEND

    Training ini didesain untuk Pengawas, Pimpinan Tim dan Profesional di Pemeliharaan, Teknik dan Produksi. Training ini juga akan menguntungkan siapa saja yang ingin memperbarui diri pada Predictive Maintenance Teknologi dan teknik Analisis Kegagalan, serta orang-orang yang harus menilai kesesuaian teknologi tersebut untuk kebutuhan mereka, dan belajar bagaimana menerapkan mereka untuk kepentingan organisasi mereka.

 

SUMMARY OUTLINE

·         Understanding Failures

·         Machine Failure Analysis

·         Wear and tribology

·         Fatigue mechanisms

·         Plain, tilt-pad and anti-friction bearing and seal failures

Avoiding Failures

·         Trouble shooting techniques

·         Statistical analysis of machinery failures

Understanding Predictive Maintenance

Predictive Maintenance Concepts

·         Introduction

·         Maintenance Strategies

·         Predictive Maintenance – background and history

·         Predictive Maintenance Technologies – an overview

·         Potential Failure Analysis – deciding which technologies to apply

Vibration Analysis

·         Introduction to Vibration Analysis

·         Frequency Analysis and the Fast Fourier Transform

·         Vibration Transducers

·         Basic Failure Mechanisms with examples

Using Predictive Maintenance

·         Vibration Standards and Alarm Levels

·         Vibration Diagnostics

·         Amplitude Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue

·         Vibration on Rolling Element Bearings

·         Resonance – identification & cure

Other Predictive Maintenance Techniques

·         Infrared Thermography

·         Thermographic applications

·         Passive Ultrasonics – contact and non-contact

·         Ultrasonic Applications

·         Tribology – oil analysis

Control Mechanisms

Managing Predictive Maintenance

·         Performance and Efficiency Monitoring

·         Managing the Predictive Maintenance effort

·         Cost Analysis

·         Reporting Techniques

·         Integrating Predictive Maintenance into the Maintenance Plan

 

COURSE METHOD

COURSE SPEAKER

v  Presentation

v  Discuss

v  Case Study

v  Evaluation

v  Simulation

Sulaiman Tampubolon ST, M.Eng

Experied in Mechanical

TIME & VENUE

COURSE FEE

Hotel Dafam Fortuna

Yogyakarta

 

11 – 15 July 2016

19- 23 September 2016

 

5 days

08 am – 04 pm

In House Training:

Depend on request

 

 

IDR 7.000.000,- Per Participant non residential

 

Course fees can be transferred to the following account number :

CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077

 

FACILITY

INFORMATION AND REGISTRATION

¨  Module / Handout

¨  Certificate

¨  Souvenir

¨  Training Kit

¨  USB

JP Consultant

Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta

Email         :  jpconsultantyogyakarta@gmail.com

Website     : www. jptrainingcenter.com          

Contact      : Tina (085741853818)

                             (082225972336)

                     Fia   (081215667730)

 

 

 

Offering Training

Failure Analysis

DESCRIPTION

Failure analysis is designed to identify the failure modes; identify the failure site; identify the failure mechanism; determine the root cause; and recommend failure prevention methods. This course will enrich the analytical, technical and scientific knowledge of participants, which will ultimately result smooth operation process and increased profitability for the company. This course covers current practice in production and maintenance management including prevention and maintenance cases in real-life situations. Actual case studies will be conducted, to help participants gain practical understanding of techniques they can take away and utilize in the field.

WHO SHOULD ATTEND

Mechanical Engineers and Technicians in maintenance department.

OBJECTIVE

Introducing the role of failure analysis methodology in exploring the root cause of component failure and how to prevent the similar failure in the future.

SUMMARY OUTLINE

A. Failure Analysis Procedures

v  Objectives of failure analysis

v  Stages of analysis

 B. Modes of Failure

v  Ductile

v  Brittle

v  Fatigue Wear

v  Creep and Stress Rupture

v  Corrosion

 C. Stress Analysis

v  Static Loading

v  Fatigue Loading

v  Impact Loading

v  Application of Fracture Mechanics

 D. Fractography

v  Visual Analysis

v  Stereo Microscopy

 E. Microscopic Analysis

v  Optical Microscopy

v  Scanning Electron Microscopy

v  X-ray diffraction

v  Chemical Analysis

F. Sample Selection and Preparation

v  Sampling and preparation for

      Fractography Analysis

v  Sampling and preparation for Microstructural Analysis

v  Sampling and preparation for Chemical Analysis

v  Sampling and preparation for Mechanical Testing

G. Analyzing the evidence/s and formulating for conclusions

H. Report Writing

I.  Case Studies

v  Failure Analysis of Bolt

v  Failure Analysis of Pressure Vessel

v  Failure Analysis of Wheel Bearing

v  Failure Analysis of Superheater Tube

v  Failure Analysis of Reformer Tube

v  Failure Analysis of Stator Blade

v  Failure Analysis of Thermowell

v  Failure Analysis of Sucker Rod

v  Failure Analysis of Pipeline

v  Failure Analysis of Centrifugal Compressor Pin

v  Failure Analysis of Cylinder Liner

COURSE METHOD

COURSE SPEAKER

v  Presentation

v  Discuss

v  Case Study

v  Evaluation

v  Simulation

Teguh Pudji Purwanto, Ir, MT

 

Teguh Pudji Purwanto experienced more than 26 years in mechanical industry.

TIME & VENUE

COURSE FEE

Dafam Fortuna Hotel

Jl. Dagen 60 Malioboro Yogyakarta,

(0274513439)

 

12 – 15 July 2016

4 – 7 October 2016

19 – 22 Desember 2016

 

4 days

08 am – 04 pm

 

 

 

IDR 7,000,000.00 per participant non residential

 

Course fees can be transferred to the following account number :

CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077

 

FACILITY

INFORMATION AND REGISTRATION

 

¨  Module / Handout

¨  Certificate

¨  Souvenir

¨  Training Kit

¨  USB

JP Consultant

Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta

Email         :  jpconsultantyogyakarta@yahoo.com

Website     : www.jptrainingcenter.com

Contact      : Tina (085741853818)

                             (082225972336) 

                     Fia   (081215667730)

 

 

 

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